High-Speed Sorting Barcode Reading Solution

Industry Demand

Fulfills barcode scanning requirements across all sales logistics stages: pickup transit and last-mile delivery.
Addresses production logistics needs including warehouse management and supply provisioning through automated identification.

Project Background:
During parcel sorting, packages undergo scanning, weighing, and coding to ensure accurate destination identification for final delivery. Typically bearing multiple labels and barcodes, each package requires high-efficiency, high-accuracy decoding by sorting equipment to guarantee on-time delivery. Failed reads result in recirculation or manual intervention. The automation and intelligence of e-commerce sorting centers have become an industry imperative.

Barcode Reading Challenges:

1、Orientation Dependency & Multiple Barcode Surfaces

At unloading stations, workers must manually reposition parcels to ensure barcode faces upward for scanning. However, even when the top-surface barcode is aligned, side-surface barcodes often remain undetected by single-angle scanning systems. This reliance on manual intervention not only reduces inbound processing efficiency but also introduces data inaccuracies.

2、Large Depth-of-Field Variance

Significant parcel size variations require scanning systems to accommodate extreme depth-of-field differences (e.g., 30cm–3m).

3、Insufficient Long-Range Illumination

Standard lighting fails to maintain adequate intensity for distant barcodes (beyond 2m), necessitating supplemental lighting solutions.

4、Decoding Latency Bottleneck

Current decoding speeds (e.g., >300ms) cannot match high-speed sorting rhythms (typically <200ms/parcel).

5、Poor Barcode Quality & High Rejection Rates

Low-contrast, damaged, or distorted barcodes cause rejection rates exceeding 15%, resulting in excessive recirculation and throughput degradation.

Solution Advantages:

The R-8000 series barcode reader is specifically developed for the logistics industry. With its high resolution enabling an ultra-large field of view, it increases the coverage area of a single reader by over 50%, allowing fewer readers to cover larger areas.

Equipped with proprietary 1D and 2D Ultra algorithms, it achieves reliable reading of complex barcodes affected by film glare, stains, abrasions, and other challenging conditions.

This solution liberates operators from manual tasks, reduces labor handling and operational costs, while significantly improving scanning efficiency for inbound logistics.

Solution Performance

Compared with existing equipment, the R-8000 series barcode readers are compatible with a larger field of view and depth of field, enabling simultaneous capture of barcodes on packages of various sizes.

With the proprietary Ultra decoding algorithm, even low-quality barcodes—affected by wrinkles, damage, low contrast, and other defects—can be easily captured. It supports high-speed barcode reading scenarios of up to 2.5 m/s. The on-site rejection rate has been reduced by 12%, and the outstanding performance of the R-8000 series has received consistent praise from both customers and field operators.